Chemical and Process Plant Commissioning Handbook a Practical Guide to Plant System and Equipment Installation and Commissioning

The Chemical and Process Plant Commissioning Handbook is a must have for engineers in the chemical process and process plant sectors, or for those refreshing their skills in this area. It provides a guide and reference to preparing a systematic methodology for converting a newly constructed plant, a...

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Bibliographic Details
Main Author: Killcross, Martin
Format: eBook
Language:English
Published: Burlington Elsevier Science 2011
Subjects:
Online Access:
Collection: O'Reilly - Collection details see MPG.ReNa
Table of Contents:
  • Introduction; What is Commissioning?; Safety and Environmental Considerations; A Simplified Commissioning Logic; Intent and Use of the Handbook; The Commissioning Approach; Chapter 1. Commissioning Phase One
  • 2. Commissioning Phase Two
  • Implement; 3. Commissioning Phase Three
  • Close-Out; Chapter 4. The Commissioning System File, a Full Catalogue of Blank Commissioning Documents; 1. System P & IDs; 2. Decontamination Procedure and Isolation Register
  • 3. System Cleaning Checklist and Procedures4. Hazard Study Actions; 5. Equipment Check Sheets, Off- and On-Site Checks; 6. System Punchlists; 7. Action Upon Alarm Sheet; 8. Handover Certificate Construction to Commissioning; 9. Project Documentation Check Sheet Prior to Introduction of Safe Chemicals; 10. Safe Chemical Commissioning Authorization and Pre-Commissioning Procedures; 11. Leak Test Check List and Procedure; 12. Instrument Check Sheet; 13. Motor Check Sheet; 14. Interlock Check Sheet; 15. Emergency Shut-Down Check Sheet; 16. DCS Sequence Test Procedure
  • 17. Relief Stream Check Sheets18. Critical Insulation Checks; 19. Critical Gasket Checks; 20. Lubrication Check Sheet; 21. PSSR and Plant Check-Out Prior to Introduction of Hazardous Chemicals; 22. Documentation Requirements for Ongoing Maintenance Group; 23. Authority to Introduce Process Chemicals, Check Sheet and Certificate; 24. Commissioning Procedures; 25. Standard Operating Procedures (SOPs); 26. Commissioning to Operations Handover Certificate; Glossary of Terms; 1. Commissioning Team Meeting Agenda; 2. Commissioning System Documentation Validation Matrix; 3. Control System Fault Log
  • 4. Loop Test Sheet5. Worked Example of a Knowledge-Based Training Package; 6. Appendix; 7. Example Labels and Tags; 8. Worked Example of a Vendor Shop Inspection Report; 9. Commissioning System Status Chart; 10. Steam Blow Target Plate Configuration